Двигуни внутрішнього згоряння, установки та технічна експлуатація Internal Combustion Engines, Plants and Technical Maintenance Department
OPERATION AND REPAIR OF IC Engines, USE OF FUELS AND COOLENTS
Type: compulsoryLecturer: Boris TymoshevskiiYear of preparation: 4thSemester: 8thNumber of credits: 5Number of modules: 1Number of content modules: 5Total number of hours: 150Type of control: examWork programme 2021
Work programme 2024
Hours distribution
General information
Acquired competences
● Ability to solve complex specialised problems and practical work in the field of power engineering or in the process of study, which involves the application of the theory of heat and mass transfer, technical thermodynamics, hydrogen and gas dynamics, energy transformation (conversion), technical mechanics and methods of relevant sciences and is characterised by complexity and uncertainty of conditions.Knowledge and understanding of the subject area and understanding of professional activities.● Ability to determine the operating modes of energy and heat-technological equipment and apply methods of rational use of raw materials, energy and other types of resources.Ability to determine the possibility and feasibility of using alternative fuels.● Ability to safely operate internal combustion engines and their components.
Learning outcomes
● Apply engineering technologies, processes, systems and equipment in accordance with the speciality 142 Power Engineering; select and apply appropriate standard analytical, computational and experimental methods; correctly interpret the results of such studies;● Identify, formulate and solve engineering problems in accordance with the speciality 142 Power Engineering; understand the importance of non-technical (society, health and safety, environment, economy and industry) constraints;● Use equipment, materials and tools, engineering technologies and processes, as well as understanding their limitations in solving professional problems;● Recommend alternative fuels for use in internal combustion engines, taking into account aspects of the consequences of the use of these fuels for the environment, society, health, safety and economy;● Operate internal combustion engines and their components with an understanding of modern engineering technologies that guarantee safe consequences for the environment, society, health, economy and industry.
Programme of the academic discipline
Module 1.
Content module 1: Regulatory framework for the technical operation of internal combustion engines.
Topic 1: Main trends in the development of marine engine building and its technical operation. Definition of the concept of ship engine maintenance and main tasks. General provisions of technical operation.
Topic 2. Safety in the operation and repair of engines. Identification of the main dangerous situations and their prevention. Threats and preventive measures against fires and exhaust gas poisoning.
Topic 3: Organisation of works on installation, operation and repair of marine engines. Preservation, storage and deconservation of marine engines.
Content module 2. Operation of internal combustion engines.
Topic 4. Preparation and commissioning. Start-up of marine engines. Maintenance of marine engines during operation and in an idle state.
Topic 5. Preparation for manoeuvres and shutdown of marine engines. Peculiarities of operation of marine engines on fuel with increased initial viscosity.
Topic 6. Performance characteristics and operating modes of marine engines.
Content module 3: Repair of marine engines.
Topic 7. Possible malfunctions in the operation of marine engines, causes and methods of their elimination.
Topic 8: Repair of parts, mechanisms and devices of marine internal combustion engines. Inspection and repair of the crankshaft, the working cylinder bushing, the working cylinder cover.
Topic 9: Inspection and repair of pistons and connecting rods, bearings, gas distribution mechanism. Repair and maintenance of fuel equipment of marine diesel engines.
Content module 4: Maintenance of internal combustion engines.
Topic 10. Maintenance of marine engines. Maintenance intervals. Diagnostics and fault detection.
Topic 11. Booster pumps, high-pressure pumps, injectors, filters, control system. Supercharging units, coolers, turbines, compressors, auxiliary units.
Topic 12: Assembly of marine engines after repair. Adjustment of marine engines. Spare parts and technical documentation.
Content module 5: Application of fuels, oils and coolants in ICE.
Topic 13. General guidelines for the use of fuels, oils and coolants. Classification of marine oil fuels. Safety and environmental requirements for the use of oil fuels. Use of alternative fuels in marine engines.
Topic 14: Classification of marine oils and lubricants. Base oils. Additives to oils and lubricants. Nomenclature, general quality requirements for engine and gear oils. Requirements of international standards.
Topic 15: Basic information about coolants. Classification and areas of application. Range of coolants. Physical and chemical properties of coolants.
Topics of practical classes
● Regulatory documents for the technical operation of internal combustion engines. Study of the general principles of marine engine maintenance rules. General requirements of the Shipping Register of Ukraine for technical operation
Study of general principles and features of installation, operation and repair of marine engines
● Preservation, storage and deconservation of marine engines. Commissioning of marine engines
● Peculiarities of maintenance during manoeuvres and shutdowns of marine engines, prevention of emergency situations
Determination of characteristic malfunctions of the engine and methods of their elimination
Study of methods of maintenance of marine engines during operation, starting, purging and supercharging systems
● Operation of marine engines on heavy and alternative fuels
Basic principles of repair of parts, mechanisms and devices of marine internal combustion engines
Methods of defect detection and repair of engine and cylinder-piston group parts. Features of crankshaft restoration
Elimination of block cracks. Restoration of main bearing seats. Methods of restoring cylinder block seats
● Study of methods of repair and maintenance of fuel equipment of marine diesel engines. Repair of high pressure pumps, injectors, superchargers, coolers
● Study of the processes of reassembly of marine diesel engines after repair. Adjustment of marine engines. Spare parts and technical documentation
● Use of fuels, classification, safety and environmental requirements● Use of marine oils and lubricants, additives. Introduction to the nomenclature and general quality requirements for engine and gear oils
● Use of coolants in internal combustion engines, physical and chemical properties, range and general requirements for use
Topics of laboratory work
Laboratory work №1. Preservation, storage and deconservation of marine engines
Laboratory work №2. Preparation and commissioning. Start-up of marine engines
Laboratory work №3. Performance characteristics and operating modes of marine engines
Laboratory work №4. Defects of the crankshaft, the working cylinder bushing, the working cylinder cover
Laboratory work №5. Defects of pistons and connecting rods, bearings, gas distribution mechanism
Laboratory work №6. Assembly and adjustment of marine engines after repair
Forms of current and final control
The achievements of the applicant are assessed according to the 100-point system of the University.
Recommended sources of information
Main literature
1. Fundamentals of technical operation of marine internal combustion engines: a textbook / B. Tymoshevskyi, O. Mitrofanov, A. Proskurin - Mykolaiv: Torubara V. V. Publishing House, 2024. 302 p.
2. Marine internal combustion engines: Textbook / V. Nalyvaiko, B. Tymoshevskyi, S. Tkachenko - Mykolaiv: Torubara V. V. Publisher, 2015. - 332 p.
3. Internal Combustion Engines: in 6 vols. edited by Prof. A. P. Marchenko, Honoured Scientist of Ukraine Prof. A. F. Shekhovtsov. Kharkiv: Publishing centre of NTU ‘KhPI’, 2004. Vol. 6: Reliability of internal combustion engines. 421 с.
4. Ship's mechanic : reference book : in 3 vols / edited by A. A. Fok. Odesa: Phoenix, 2008. Vol. 1. 1036 p.
5. Chernysh I. Modern marine engines: features of design, operation and automated control / I. Chernysh, S. Karyansky, E. Ozhenko - Odesa: OMA, 2019. - 217 p.
6. Fundamentals of operation, maintenance and repair of internal combustion engines: a textbook / O. Mitrofanov, A. Proskurin - Mykolaiv: Torubara V. V. Publisher, 2018. 151 p.
7. Nalyvaiko V.S. Structural units and systems of marine internal combustion engines: a textbook / V.S. Nalyvaiko, B.G. Tymoshevskyi - Mykolaiv: NUK, 2014. 87 p.
8. Nalyvaiko V. S. Modes of operation of ship's internal combustion engines: a textbook / V. S. Nalyvaiko, S. G. Tkachenko - Mykolaiv: NUK, 2015. 100 p.9. Heat utilisation of marine internal combustion engines: thermochemical and hydrogen-metal hydride technologies: monograph / M. R. Tkach, B. H. Tymoshevskyi, O. S. Mytrofanov, A. Y. Proskurin, A. S. Poznanskyi, Y. M. Galynkin - Mykolaiv: Torubar V. V. Publisher, 2020. 168 p.
10. Kustovska A.D. Alternative fuels: textbook / A.D. Kustovska, S.V. Ivanov, E.O. Berezhnyi - Kyiv: NAU, 2014. - 624 p.
Supporting literature
1. Babicz J. Wärtsilä Encyclopedia of ship technology. 2nd ed. Helsinki : Wärtsilä corporation, 2015. 659 p. Доступ: https://www.wartsila.com/docs/default-source/marine-documents/encyclopedia/wartsila-o-marine-encyclopedia.pdf2. Kees Kuiken. Diesel Engines for ship propulsion and power plants. Target Global Energy Training. Onnen, The Netherlands. July 2008. Доступ: https://books.google.com.ua/books/about/Diesel_engines.html?id=uRPwSAAACAAJ&redir_esc=y3. Lakshminarayanan P.A., Avinash Kumar Agarwal. Design and Development of Heavy Duty Diesel Engines. Springer, 2020. 912 р. Доступ: https://link.springer.com/book/10.1007/978-981-15-0970-4.4. Latarche M. Pounder’s marine diesel engines and gas turbines. 10th ed. Elsevier Ltd, 2021. 930 р. Доступ: https://maritimeexpert.files.wordpress.com/2016/08/pounders-marine-diesel-engines-gas-turbines.pdf5. Low speed engine. WinGD, 2023. 49 p. Доступ: https://www.wingd.com/getattachment/0b2eded5-5b4f-4b5a-a701-8065ed4f53c2/press-release.6. Marine engine programme. MAN Energy Solution, 2023. 238 p. Доступ: https://pdf.nauticexpo.com/pdf/man-energy-solutions-marine/marine-engine-programme/21500-120414.html.
Інформаційні ресурси в інтернет
The main sources of information for this discipline are engine design documentation, Project Guides of engine development firms, primarily the leading corporations MAN, MITSUBISHI, YANMAR, DAIHATSU, Wärtsilä, domestic and foreign technical journals on engine building.Society of Automotive Engineers (SAE): http://www.sae.org/Сайт Wärtsilä: https://www.wartsila.com/Wärtsilä Encyclopedia of Marine Technology: https://www.wartsila.com/encyclopediaСайт WinGD Company: https://www.wingd.com/en/Сайт MAN Diesel: https://www.man-es.com/MAN Two-stroke project guides: https://www.man-es.com/marine/products/planning-tools-and-downloads/project-guides/two-strokeСайт Сaterpillar https://www.caterpillar.comСайт Mitsubishi: https://www.mhi.comСайт Akasaka Diesels Ltd: http://www.akasaka-diesel.jp/en/Сайт Daihatsu Diesel: https://www.dhtd.co.jp/en/Сайт Hyundai: http://www.hyundai-engine.com/en/